What issues should be paid attention to when assembling a terminal block assembly machine?

1. In terms of the design of the wiring terminal assembly mechanism: In many companies, a project, regardless of its size, is designed by a single engineer, with a messy and unregulated design that cannot be modified by anyone except himself. If we want to improve in the future, it will be more difficult than climbing the sky.

2. Some peers’ designs are like building blocks, and the machines they make are like small trees, shaking even when pushed by hand. The machine didn’t last long, just like the old man’s bicycle, the screws were frequently loosened and couldn’t even be adjusted again. Unable to get rid of the high-end thinking of using imported standard robotic arms, with only one hand, efficiency may not be high.

3. Design various theoretical parameters based on intuition: never calculate, without standard calculation parameters, without considering the positioning drift caused by mechanics, structural accuracy, product tolerances, actual usage clearance, rigidity, and wear of “idealized design”. Once it is made into an actual machine, it cannot operate normally and there is no room for modification, resulting in problems in a basket of tires. In the end, disputes arose, causing delays and wasting funds.

4. Mechanical designers have no experience in machining parts and only know about tolerance markings, without knowing whether they are reasonable or not. Due to the delivery cycle, they do not have time to change the design and redo it, and basically just install it, resulting in frequent failures.

5. In terms of electrical wiring and software: Many companies either outsource everything or use a single electrical engineer as a unit. The wiring is messy, the thinking is different, and the program is messy. Except for this engineer, no one else can modify it. If we want to improve or maintain it in the future, it will be more difficult than climbing the sky, almost impossible.

6. The non-standard automation equipment industry involves a wide range of knowledge, with many units lacking sufficient knowledge and experience reserves, poor early design, and inadequate supervision. Poor management and design in the early stage, although the delivery is fast, customers cannot use it normally, and after-sales service is just empty words.

7. Analysis of automatic assembly machine equipment manufacturers shows that many companies only have design and assembly capabilities, without the ability to process parts or even repair auxiliary equipment. They also do not have a standard parts library, and almost nothing is needed. Delivery time is not waiting for people, and in the end, everything is fine. It is clear that they need a grinder for grinding, but they ultimately choose to manually grind with an angular grinding wheel.

The above are some misconceptions to avoid when using a terminal assembly machine.

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